(5/26/2002) - On my way back to college last week, I noticed my bug was making an odd knocking noise from the engine - it wasn't extremely loud, and it sounded like it was just a loose valve at first... I readjusted the valves, but that didn't fix it! Unfortunately I didn't have enough time to try to fix it/figure it out so I had to drive it. By the time I got TO college, the knock was horrendously LOUD! Luckily walking to classes is not a very big deal, so I decided I would not drive it until I figured it out. I tried several things (including listening to the engine with an automotive stethoscope, but still could not pinpoint the noise - sounds like a rod or loose flywheel). I decided last week "better safe than sorry" so I welded up a tow-bar and towed it home, and took another vehicle to school. After July 7th I should have enough time to pull the engine and split the case (if needed) to figure it out. I hope its something easy to fix, but even if it isn't I will still fix it (who knows - if I get some $$$$$ maybe I might even upgrade a little........). Right now this page just has a few pics of the tow bar I welded up - once I fix the car I will upload the pics & info.
Considering the tools had to be hauled over 220 miles, I guess I was pretty prepared :-) Working out in the hot sun for a couple days gave me a nice painful sunburn.
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For the lights I just used the 4 baja units already on the cage - it was real easy to hook up because they were already plugged into the car with trailer connectors. I found the easiest way to run the wire was to put it in the drip rail (with a little tension it did fall out on the way home.)
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Here's the tow bar in its almost completed state. Everything except the actual hitch part was bought from home depot (some of the steel I already had). This unit is way more heavy duty than what you would find at a VW shop - although it probably would have been worth the money to just buy one.
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This is what it looks like on the car. It does hang out kinda' low underneath so I will take it off when its not in use.
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The 'normal' tow bar for supers uses 6 bolts, mine only uses 4 - you can see why in the pic. In case your wondering 4 is PLENTY; I towed the bug home at 75mph (for 3 hours) with NO trouble.
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Now I should probably bead-blast and paint the tow bar to keep it just-in-case.
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will post the info an pics of what I find sometime after July 7th.