H4 Cibie E-Code Headlight Upgrade

Have you been doing more 'night driving' lately?  Have you noticed that the original sealed beams are dim (not to mention yellow)?  I did, and I finally got tired of it.  I ordered up a set of H4 Cibie E-codes with city lights from: www.seriousauto.com  they have about the best price on them, PLUS they come with the city light bulb, and a pretty nice Hella H4 55/60W bulb!  That's everything you need all in one!  I ordered mine with the city lights, but you can order with or without; What are city lights you ask?  City lights are a tiny 4-watt bulb, that installs into the headlight.  When you turn on your parking lights (everything except the H4), the small city light makes the whole headlamp glow.  Not only is it "cool" looking, but it is also safer!  This is a great, and fairly simple upgrade that is REALLY worth it.  My headlights look 2 times brighter, and about 30X's whiter.  If you order the Cibies WITHOUT the city lights, you probably WONT have to do ANY modifications.  However, if you DO order the city lights, you WILL have to do a little bit of modification (if you have a dremel, you can do it!).

Here is what my old sealed beams looked like from inside.  Notice: they aren't very bright, and they are very YELLOW in color.

O.K.  More than likely, this is what you will be starting with.  On my car, I had an old "mesh" headlight protector (recommended to help protect the headlamp!).  This had to be removed first by simply bending its tabs.

Once that is removed, you can remove the headlight ring retaining screw.

Once the headlight ring is removed, this is what you are left with.

The screw on the left, is the headlight adjusting screw.  The screw (screw already removed) in the middle is the headlight retaining ring screw.  The screw (screw already removed) on the right is the screw that holds the whole unit inside the bucket.  

Once you remove the three screws that hold the whole unit inside the bucket, you can unplug the light.  You then need to remove the headlight retaining ring, and pop the headlight out.

On the left is the headlight adjusting "chassis" that you adjust the headlight with, and on the right is the headlight retaining ring, which holds the headlight in the adjusting "chassis"

Ahh, now comes the fun part!  This is one of my new Cibie E-code headlamps (w/city lights).

This is what the city light looks like.  It simply hooks up to a ground, and a +12 Volts when the parking lights are turned on.

This is what the Hella H-4 55/60W bulb looks like.  Before you install the light, you should wipe the bulb down with rubbing alcohol - Any oils (even from your fingers), will create a "hotspot" on the glass and the bulb will fry.  Personally, I used 91% Isopropyl rubbing alcohol from Walgreen's (or any pharmacy).  Use a paper towel to wipe it with.

If you bought the Cibies WITHOUT the city lights, you can skip this modification.  BUT if you bought the Cibies WITH the city lights, you MUST do this modification.  Below you can see that when the headlight is put into the adjusting "chassis", the City light wont clear.  Basically, just use a dremel with a cutting disc and remove the material that gets in the way.

This is what you should end up with.  Make sure all the edges are relatively rounded, and use a file or sandpaper on the edges.  Once that's done, spray it with some paint (or primer) to keep it from rusting.

Now that the headlight fits in the bucket, you can go ahead and put the headlight retaining ring on, and tighten the screws down.

Here's what the backside looks like, once I painted the edges, installed the H4, and installed the boot.  When you install the boot, make sure the part that says "top" is to the top of the light (there is a little one-way water drain that goes to the bottom).

Now you can go ahead and hook up the wires.  The neat thing about the H4 bulb, is that the connectors are the EXACT same as the sealed beam units (so you don't have to modify the wiring harness).  The only extra wiring you will have to do is for the city lights (if you ordered them in the first place).  One wire should go to a ground, the other should go to a +12 Volt when the parking lights are turned on.

The rest of the installation is the reverse of removal.  I opted to keep the mesh guards, because they look cool, and they protect the headlight. (you can find them at pep-boys or equivalent, if you want them). 

Here's what the city lights look like.  Pretty cool eh?  

Here's what the headlights look like at night (they still need to be adjusted...).  You can see, they are much brighter!

The pic above doesn't do the lights justice.  Here is one from outside that shows how much whiter the lights are.

This picture also doesn't do the Cibies justice, but it gives you an idea of the difference.

Wonder what my taillights look like? (BTW those ARE just the parking lights!)

After you have installed the Cibies, you should adjust them.  I haven't adjusted my headlights yet (they are close for now), but soon I will.  Once I get pics of the adjusting procedure, I will post them here.

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by Eric Huelsmann